Corven & Ashby, cost and risk advisory

Medical equipment construction coordination, and the decisions that arrive late

Constructability, scope and design

Medical equipment construction coordination rarely fails because somebody drew it wrong. It fails because the room is designed, priced and frequently built before the machine that defines it has been chosen.

The room is built around the machine

In a healthcare building, several rooms exist only to hold a specific piece of equipment, and the equipment sets almost everything about the room.

An imaging suite is dimensioned by the machine, shielded to a thickness calculated for it, floored to carry its weight, powered to its requirement and cooled to its heat rejection. The door width is set by how the machine gets in.

An operating room is defined by the boom layout, the lighting, the gas outlets and the integration system, all of which are products with mounting requirements.

So the design of those rooms is not a room design with equipment placed in it. It is equipment with a room built around it.

That is entirely normal and every healthcare design team knows it. The commercial problem is that the equipment decision belongs to a clinical group, a capital committee or a group purchasing agreement, and those move on their own schedule.

When the selection lands after the price is fixed, the room that was priced is a room for a different machine.

What medical equipment construction coordination actually has to settle

Per item, six things, and each one crosses a discipline.

Dimensions and clearances. Including the path to get the unit into the room, which frequently means a wall or a door is built last or removed and rebuilt.

Structure. Floor loading for heavy units, ceiling support for booms and lights, and sometimes a separate structural frame.

Shielding. Lead thickness and extent for imaging, calculated by a physicist against the specific machine and the adjacent occupancies.

Services. Power quantity and quality, data, medical gases, water, drainage and dedicated cooling, terminated at points the manufacturer specifies.

Environment. Temperature, humidity, air change rates and vibration limits, which drive mechanical design.

Installation and commissioning. Who rigs it, who connects it, who calibrates it and who witnesses the acceptance.

Six items, several products, and the answers change if the product changes. That is the whole of the exposure.

Why the selection arrives late

Three reasons, and none of them is anybody being slow.

Clinical groups decide, and clinical groups meet on a clinical calendar rather than a construction one. The people who will use the machine have a legitimate say and they are working.

Capital approval is frequently separate from construction funding, on a different cycle and sometimes in a different fiscal year.

And technology moves. There is a genuine argument for deciding late, because a machine selected two years before it is installed is a machine a generation behind at opening.

So the answer is not to force the decision earlier, which fights all three reasons at once. It is to design and price for a defined envelope rather than a specific product.

An envelope is a set of worst case requirements across the credible candidates: the largest dimension, the heaviest load, the greatest shielding, the highest power and cooling. Build to that and any of the candidates fits.

The same discipline shows up in every interface question, and the general form of it is in owner furnished equipment and the gap it creates.

A worked example

Example only$870K

Illustrative figures. Not taken from any client project and not a quotation.

An outpatient facility with two imaging suites and four operating rooms. The guaranteed maximum price is fixed with the imaging equipment carried as an allowance and the rooms designed against a preliminary manufacturer data sheet.

The final selection, made in month eight, is a different manufacturer with a heavier unit and a different service configuration.

What changes: additional shielding on two walls and the ceiling, $210,000. Structural reinforcement for the floor loading, $180,000. Revised electrical service and an added dedicated cooling unit, $260,000. Door and corridor modification for the delivery path, $90,000. Rework of finishes and mechanical already installed, $130,000.

Total $870,000, of which roughly $500,000 is rework rather than new work.

Designed to an envelope covering both candidates from the start, the additional cost would have been the difference in shielding and structure carried once, at bid pricing, with no demolition and no schedule effect.

The document that prevents most of it

An equipment matrix, produced before the price is fixed, listing every item that affects the building.

For each: the candidates under consideration, the governing requirement across them for each of the six items above, who is buying it, when the decision is required, and the date the room design has to be frozen.

Two columns in that table do most of the work. The governing requirement column is what lets the building be designed to an envelope. The decision date column is what turns a floating clinical process into a deadline somebody owns.

The decision dates are not arbitrary either. They are worked backward from when the room has to be built, which is a construction sequence question with a definite answer.

Where a decision date has already passed at the time the price is fixed, that is a finding rather than a risk, and it is one of the more common ones on this building type.

The matrix also tells the owner what a late decision will cost, which is the piece of information most likely to move a committee.

There is a second use for it that is worth the effort on its own. Group purchasing agreements frequently restrict which manufacturers can be bought, and that restriction narrows the candidate list considerably. A matrix that starts from the actual purchasing constraint rather than from the market usually shows a much tighter envelope than anybody expected.

A tighter envelope is a cheaper building, because less capacity is carried for machines that were never going to be bought. On a facility with a dozen building affecting items that is a real number, and it comes from asking a purchasing question rather than an engineering one.

What to do before you sign

  1. List every piece of equipment that affects the building, not every piece of equipment.
  2. For each, record the candidates and the governing requirement across them for all six items.
  3. Design and price the rooms to that envelope rather than to a single data sheet.
  4. Work each decision date backward from when the room has to be built, and name an owner for it.
  5. Mark every decision date that has already passed, because those are findings.
  6. Confirm the delivery path for each heavy or oversized item, including any wall left out.
  7. Establish who rigs, connects, calibrates and witnesses acceptance, by package.

Item three is the whole strategy and it costs money on purpose. Building to an envelope means carrying some capacity that will not be used, and that premium is almost always smaller than the rework it prevents.

Item five catches the item nobody wants to raise. A price fixed with two equipment decision dates already behind it is a price with rework built into it, and saying so before signature is considerably easier than saying it in month eight.

The scope options for this reading sit in the review packages.

What we do

We build the matrix: every building affecting item, the candidates, the governing requirement across them, the decision date worked backward from the construction sequence, and who owns it. Where a date has passed we say so and price the consequence. We do not select equipment or perform the shielding calculation, which belong to your clinical team and your physicist. The work is the constructability and interface review.

Questions people ask

Why not just decide the equipment earlier?

Because three legitimate forces push it late: clinical groups decide on their own calendar, capital approval runs on a separate cycle, and a machine chosen two years before installation is a generation behind at opening. Designing to an envelope respects all three instead of fighting them.

What does designing to an envelope actually mean?

Taking the worst case across the credible candidates for each requirement: the largest dimension, the heaviest floor load, the greatest shielding, the highest power and cooling. Build to that and any candidate fits. The premium is carried once and is usually smaller than the rework it avoids.

Which item causes the most rework?

Shielding and structure, because both are built into the fabric early and both are expensive to add afterwards. A heavier or differently configured unit than the one priced means opening walls and floors that are already finished, and roughly half the cost is demolition and repair.

Posted in Constructability, scope and design Healthcare Equipment Coordination Scope

This is general information about construction contracts and is not legal advice.