Corven & Ashby, cost and risk advisory

Substantial completion, and the punch list that follows it

Schedule and delay

Substantial completion is the most consequential single word in a construction contract. It stops liquidated damages, starts warranty periods, transfers risk of loss, triggers insurance changes and releases most of the retainage. And on many contracts it is defined in one sentence containing the phrase intended use.

Everything that turns on the date

Owners tend to think of substantial completion as the moment they can occupy. Commercially it does considerably more than that.

Liquidated damages stop running. Whatever the daily rate, it ceases on this date, which is why the contractor has a strong interest in achieving it and the owner has a strong interest in the definition being demanding.

The warranty period starts, which means the clock on every defect begins running from here rather than from final completion.

Risk of loss transfers to the owner, and the insurance arrangement changes from builders risk to the owner permanent property policy.

Retainage is largely released, leaving only a smaller sum against the remaining work.

And the statute of repose in many states begins to run from substantial completion, which affects how long claims can be brought for latent defects.

Five consequences, all commercially significant, all triggered by one determination that is frequently made by the design team in a walkthrough.

What the definition should require

The standard formulation says the work is sufficiently complete that the owner can occupy or use it for its intended purpose. That phrase is doing a great deal of work.

Four additions make it testable rather than arguable.

All regulatory approvals obtained. A certificate of occupancy, or the applicable local equivalent, in hand. A building the owner is not legally permitted to occupy is not substantially complete whatever it looks like.

All building systems commissioned and demonstrated. Not installed. Demonstrated to perform. Heating, cooling, life safety, elevators, controls, with the commissioning reports issued.

Training and documentation delivered. Operation manuals, as built records, warranties, spare parts. An owner who takes a building without these spends the first year chasing them from trades who have left.

The punch list prepared and agreed, with a value attached. Not completed. Prepared and valued, so both parties know what remains.

Those four turn a judgment into a checklist, and a checklist is very much harder to argue about.

Why the punch list is a separate question from substantial completion

The punch list is the list of incomplete and defective items identified at substantial completion. It is not a reason to withhold substantial completion, provided the items are minor.

Two things about it matter commercially and neither is the list itself.

The first is what secures it. Where retainage is released at substantial completion, the remaining security against the punch list is whatever is held back afterwards, and that figure should be a multiple of the value of the outstanding work rather than a percentage of the contract. A punch list valued at $400,000 secured by $200,000 of retainage is not secured.

The second is what happens when items are not completed. Most contracts are silent, which means the owner is left pursuing a contractor whose site team has demobilized and whose commercial interest has moved to the next project.

A right to complete outstanding items after a stated period and deduct the cost, with a modest uplift, is the provision that solves this, and it is agreed at signature without difficulty because no contractor expects to reach it.

A worked example

Example only$740K

Illustrative figures. Not taken from any client project and not a quotation.

A 152 key hotel with a fixed opening date and a liquidated damages rate of $9,000 per day.

The contractor asserts substantial completion on a date when the building is physically finished, the certificate of occupancy has been issued, and the punch list runs to 1,840 items.

The contract defines substantial completion by reference to intended use and says nothing about commissioning, training or punch list value.

The owner accepts the date because the certificate of occupancy is in hand and the opening is booked.

Over the following five months: the building management system is never fully commissioned and is completed by a separate contractor at $210,000. Six hundred punch items remain outstanding after the trades demobilize, completed by others at $390,000. Operation manuals and as built records are never delivered, reconstructed at $140,000.

Total $740,000, against retainage released at substantial completion with $180,000 retained.

Liquidated damages stopped on the asserted date. The four definitional additions would have moved that date by roughly six weeks and cost the contractor $378,000 in damages, which is precisely why the definition is worth negotiating.

Partial and phased completion

Where a building is handed over in parts, which is common on multifamily, hospitality and occupied renovation work, the definition has to work for each part.

Three questions need answering and standard forms rarely answer them.

Do liquidated damages reduce as portions are accepted. If an owner takes beneficial occupancy of sixty percent of a building, damages running at the full rate on the remainder is not a genuine pre estimate of loss.

Does retainage release proportionally. It should, and the released amount should be calculated against the completed portion rather than the whole.

When do the warranties start for each portion. Running from each partial completion is correct and produces a building with staggered warranty expiry dates, which the owner facilities team needs to know about.

Getting these wrong on a phased project produces an argument at every handover rather than one at the end, which is the reasoning behind reading phasing carefully in phasing a working building.

Final completion, and the gap between the two

Final completion is when everything is done, including the punch list, and the remaining retainage is released.

The gap between substantial and final completion is where owner attention collapses, because the building is occupied and the project team has moved on. On most jobs it runs between three and nine months and it is where the last of the money is decided.

Three things should be tied to final completion rather than to substantial: the last of the retainage, final lien waivers from all tiers, and the reconciliation of allowances and contingency.

That last point matters because the closeout accounting is where unused funds disappear, as described in unused construction contingency. An owner who has already released the retainage has nothing left to hold against a reconciliation they have not yet seen.

Which is the argument for a stated deadline on final completion, with a consequence, rather than leaving it open ended.

A workable formulation gives the contractor a fixed number of days after substantial completion to reach final completion, after which the owner may complete the outstanding work and deduct the cost. Ninety days is common and sufficient for most punch lists.

Owners who leave this open frequently find the last five percent of a project takes longer than the middle fifty, for the simple reason that nothing in the contract requires it to be faster.

There is also a practical reason to care about the gap beyond the money. Warranty periods are running during it. A building that reaches final completion nine months after substantial completion has already consumed most of a one year warranty on the systems that were commissioned first, and nobody notices until something fails in month thirteen.

Where a project is likely to have a long tail, warranty start dates tied to final completion rather than to substantial completion are worth asking for on the major systems.

What we do

We write the four definitional requirements into the contract, set the punch list security against value rather than percentage, and add the right to complete and deduct. On phased projects we make the definition work for each portion. That reading is part of the readiness review. With three weeks or more before signature, the full pre-GMP review reads the price, the schedule, the interfaces and the change exposure together.

Questions people ask

Who decides when substantial completion is achieved?

Usually the architect or the owner’s representative, on inspection. Where the definition is a judgment about intended use, that determination is difficult to challenge afterwards. Where it is a checklist of four verifiable conditions, the determination is largely mechanical and far less contentious.

Can an owner refuse substantial completion over a long punch list?

Only where the items are more than minor, which is a matter of degree and therefore arguable, and an owner refusing on that basis alone is in a weak position. The better protection is the definition itself, requiring commissioning, regulatory approval and documentation, since those are objective failures rather than accumulations of small ones.

Should retainage release fully at substantial completion?

No. Enough should remain to secure the outstanding work with a margin, calculated against the punch list value rather than as a percentage of contract. A contract that releases to a fixed percentage regardless of what remains can leave the security well below the cost of finishing.

Posted in Schedule and delay Schedule Closeout Completion Contract

This is general information about construction contracts and is not legal advice.